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The Semi-Automatic Radiator Core Assembly Machine—commonly known as a Radiator Core Assembler or Radiator Core Assembly Equipment—is engineered for the precise fabrication of compact aluminum radiator core assemblies. It is ideally suited for automotive radiator core assembly tasks, including motorcycle radiators, heater cores, and HVAC condenser core builder operations. As a dependable Semi Automatic Core Assembling Machine, it automates the critical alignment and pressing of flat tubes, fins, header plates, and side plates, with an optional integrated tube distribution and flaring function. Designed as a servo pneumatic radiator core builder for high-mix, low-to-medium volume production environments, this PLC controlled radiator core assembly machine delivers exceptional repeatability and consistency while significantly reducing operator fatigue. Its modular architecture supports rapid customization for multi row radiator core assembly requirements frequently encountered in heat exchanger core assembly and auto radiator production line equipment.
Dedicated Design for Compact Cores – A Reliable Radiator Core Builder for Motorcycle and Heater Applications
Workholding fixtures and tooling are precisely optimized for the compact geometries typical of motorcycle and HVAC heater manufacturing. As a versatile radiator core builder machine, quick-change modular tooling enables seamless transitions between different core models with minimal downtime, making it the best radiator core assembly machine for automotive plant settings handling small-batch diversity.
Semi-Automatic Efficiency – A Smart Choice for Small Manufacturing Operations
Operators simply pre-stage fins and flat tubes; the machine then automatically clamps, aligns, and executes the press cycle. This semi auto radiator core builder featuring a pneumatic and servo-assisted workflow reduces reliance on specialized labor while maintaining consistently high radiator core building machine output quality.
Intuitive Operation and Maintenance – A Fully PLC Controlled Radiator Core Assembly Machine
The PLC-driven touchscreen interface offers straightforward recipe storage for multiple product configurations alongside clear diagnostic alerts. A modular construction further eases routine maintenance and expedites replacement of critical wear components, ensuring that how does a semi automatic radiator core assembly machine work remains an accessible question for every operator.
Cost-Effective Customization – Competitive Radiator Core Assembly Machine Price
When evaluating semi automatic vs full automatic radiator core assembly, this solution strikes an ideal balance between operational throughput and capital outlay. It is especially well-suited for manufacturers managing diverse, small-lot orders, offering comprehensive tooling customization for specific flat tube widths, fin pitches, and core dimensions. As an established radiator core assembly machine manufacturer and radiator core builder machine supplier, we provide a radiator core assembly machine for sale precisely tailored to your production specifications.
High Assembly Precision – Accuracy for Hydraulic Intercooler Core Builder Needs
Advanced servo-assisted positioning combined with pneumatic pressing mechanisms achieves a repeatable accuracy of ±0.1 mm. This level of precision guarantees proper tube-to-header alignment and uniform fin distribution—critical factors for downstream brazing success and overall thermal performance in car radiator core builder and intercooler core assembly machine processes.
Integrated Flaring Option – Semi Auto Radiator Core Builder with Replaceable Header Mold
An optional automatic tube flaring station prepares flat tube ends for header insertion or welding, streamlining the transition from core assembly to final joining. Our semi auto radiator core builder technical specifications incorporate flexibility for replaceable header mold configurations, accommodating a wide range of radiator core builder factory production demands.
| Item | Specification |
|---|---|
| Core Size Range | Length: 100–400 mm; Width: 50–200 mm; Height: 30–150 mm |
| Flat Tube Compatibility | Single, double, or multi-row flat tubes; Width: 16–32 mm; Wall thickness: 0.3–0.5 mm (Custom tooling available) |
| Fin Type | Aluminum louvered fins; Wave height and pitch adjustable via quick-change tooling sets |
| Drive System | Pneumatic main drive with servo-assisted positioning for enhanced reliability and simplified maintenance |
| Assembly Cycle Time | Approx. 20–30 seconds per piece (Single station, manual loading plus automatic pressing) |
| Pressing Accuracy | ±0.1 mm, ensuring concentricity and uniform fin arrangement |
| Tube Flaring (Optional) | Automatic flaring of tube ends for subsequent header insertion or welding processes |
| Power and Air Requirements | 220V/380V, 50Hz; Compressed air: 0.4–0.6 MPa, flow rate ≥0.3 m³/min |
| Control System | PLC with touchscreen HMI; Supports multi-recipe storage for one-touch product changeover |
| Safety Features | Light curtain protection, emergency stop, and full safety guarding compliant with industrial workshop standards |
| Machine Dimensions | Approx. 2000×1200×1800 mm |
| Machine Weight | Approx. 1.2–1.8 T |
| Customization Scope | Adaptable to non-standard flat tube dimensions, specialized fin geometries, extended core size ranges, and integration of additional process stations upon request |
As a trusted China radiator core assembly machine provider, we welcome inquiries to our radiator core builder factory for detailed quotations and bespoke customization options.
For over 15 years, SUNHOPE has been a leading manufacturer and developer specializing in automotive radiator and condenser components, exporting globally. Our expertise encompasses the entire radiator production line.
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