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The Desktop Cabinet Single-Station Leak Tester is a definitive piece of industrial leak detection equipment for manufacturing and end-of-line quality assurance. Built around advanced pressure decay leak tester technology, this automotive leak tester excels in the precise identification of micro-leakage across radiators, water tanks, 3C electronics, and medical devices. Its space-efficient, integrated cabinet design pairs a dedicated fixture worktop with convenient under-counter storage, delivering compact and robust leak testing solutions directly to the production terminal.
Precision Seal Verification
Operating as a high-sensitivity industrial leak tester, this unit utilizes differential pressure measurement to reliably detect leaks at the micron level. It functions as a mission-critical leak test machine, safeguarding the zero-defect integrity of automotive radiators and essential core components.
Full Process Automation
This advanced leak testing equipment autonomously manages the complete test sequence—Fill, Stabilize, Test, and Vent—eliminating the variability of manual operation. By significantly reducing human error, it achieves rapid cycle times (typically 10–30 seconds per part), making it an ideal asset for leak testing in manufacturing and high-throughput batch environments.
Flexible Multi-Mode Testing
Supporting both positive pressure analysis and vacuum leak tester equivalent functions, the system seamlessly adapts to the demands of flexible parts, thin-walled geometries, and complex weld seams. It provides leak detection systems industrial operators can trust for unwavering consistency.
Comprehensive Data Traceability
Onboard memory securely archives over 10,000 test records, complete with timestamps, parameter logs, and pass/fail outcomes. With seamless USB export and direct print functionality, the system enables effortless quality report generation and full-spectrum traceability required for rigorous industry audits.
Integrated Desktop Cabinet Design
This all-in-one workstation consolidates the testing interface with an enclosed storage cabinet. The top surface accommodates custom fixturing and tooling layouts, while the cabinet interior neatly organizes accessories and spares—optimizing valuable shop floor real estate at the final inspection station.
| Category | Specification | Remarks |
|---|---|---|
| Detection Principle | Differential Pressure Decay | Compares master vs. test chamber pressure; high noise immunity for micro-leak detection |
| Pressure Range | 0–1 MPa (Customizable) | Common automotive range 5–500 kPa; 20% overhead for high-pressure applications |
| Pressure Resolution | ≤ 1 Pa | High resolution ensures detection of minute leakage rates |
| Leak Rate Range | 0.01–1000 Pa/s or mL/min | Selectable units for varying internal test volumes |
| Accuracy & Repeatability | ±1% FS; Repeatability ≤ 0.5% FS | Compliant with IATF 16949 quality system requirements |
| Test Station | Single Channel (Independent) | Optimized for small-to-medium batch 100% inspection |
| Display | 7-inch Color Touchscreen | Real-time pressure curve and result visualization |
| Program Storage | ≥ 100 Product Recipes | One-touch switching between radiator/workpiece models |
| Data Storage | ≥ 10,000 Test Records | USB export / PC printing for full process traceability |
| Air Supply Requirement | 0.4–0.8 MPa Clean Dry Air | Oil-free and water-free to prevent circuit corrosion |
| Power Supply | AC 220V ±10%, 50Hz | Standard industrial mains voltage |
| Operating Environment | 0–40 °C; ≤ 85% RH | Suitable for standard workshop conditions |
| Communication Interfaces | RS232 / RS485, USB | Supports PLC and MES integration for automated lines |
Engineered specifically for the stringent demands of thermal component validation, this unit serves as a premier leak tester for automotive parts:
Leak Path Validation: Precisely tests radiator cores, water chambers, inlet/outlet pipes, and welded assemblies under simulated operating pressures (0.2–0.5 MPa) to verify long-term structural integrity. While designed as a premier air leak tester, the system's detection capability is critical to achieving water leak tester grade integrity in final assembly.
End-of-Line Integration: Facilitates 100% inspection at the final production stage, effectively intercepting and isolating sealing defects prior to shipment.
Custom Tooling Compatibility: Designed for rapid model changeovers, the system readily integrates custom fixtures for various radiator dimensions and configurations to maximize throughput and operational efficiency.
For over 15 years, SUNHOPE has been a leading manufacturer and developer specializing in automotive radiator and condenser components, exporting globally. Our expertise encompasses the entire radiator production line.
1.Factory Setup Support: We assist international clients in establishing local radiator/condenser manufacturing plants, providing tailored solutions based on 15+ years of industry knowledge.
2.Comprehensive Equipment Supply: We supply complete production lines (including CKD kits) and offer pre-sales & after-sales technical support. Our engineers provide on-site installation guidance.
3.Full Component Supply: SUNHOPE is your single source for all essential radiator and condenser hardware and plastic components, guaranteeing supply chain reliability and finished product quality.
4.Technical Expertise: As equipment users ourselves, we possess deep operational understanding, enabling us to quickly identify and resolve potential production issues.
1.Extensive Mould Inventory: Over 200 proprietary head plate moulds covering most popular global vehicle models.
2.Equipment Expertise: 10+ years of hands-on radiator manufacturing experience allows us to recommend and source optimal machinery for your needs.
3.Superior After-Sales Support: Strong partnerships with equipment providers ensure prompt and effective service. Our user perspective enables faster, more accurate problem-solving.
4.True One-Stop Solution: From factory design, equipment supply, and component sourcing to technical support - SUNHOPE delivers seamless integration for successful radiator production startup and operation.
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